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MIL-DTL-5015 / AS50151 Series III connectors

Threaded, Environmentally Sealed Connectors for Rugged Reliability

Elimec USA offers MIL-DTL-5015 / AS50151 Series III connectors—a modern, threaded coupling solution built for long-term performance across defense, aerospace, industrial, and transportation systems. Originally developed to replace solder-type connectors, this crimp-contact version offers enhanced durability, field serviceability, and full compatibility with legacy Series I (MS310*), Series II (MS340*), and MIL-DTL-83723 Series II crimp types.

These connectors are designed for use in environments where rugged performance, environmental sealing, and secure coupling are critical. They provide a cost-effective upgrade path for existing designs while meeting today's demanding performance standards.

Key Features & Benefits

  • Threaded Coupling with Environmental Sealing
    A secure threaded design ensures reliable connection in harsh      environments, with optional self-locking plugs that eliminate the need for safety wiring.
  • Drop-In Compatibility
    Fully intermateable and intermountable with older MIL-DTL-5015 and 83723 configurations—making retrofit simple and cost-effective.
  • Flexible Mounting Options
    Available in four receptacle types: wall mount, box mount, jam nut, and cable-connecting, with optional O-ring seals for panel mounting.
  • Multiple Plug Styles
    Choose between standard plugs with safety-wire holes and self-locking anti-decoupling plugs for maximum convenience and security.
  • Wide Insert & Contact Range
    Qualified to 88 MIL-STD-1651 insert arrangements, supporting 1 to 85 contacts in sizes 16, 12, 8, 4, and 0 (20 AWG to 0 AWG wires).
  • Superior Environmental Protection
    Triple-seal elastomer grommets and individual pin barriers provide robust moisture and dust sealing.
  • Rear-Release Crimp Contacts
    Secure and stable crimp contacts can be easily inserted and removed with a universal plastic tool (M81969).
  • Insert Polarization
    Multiple keying positions prevent mismating of identical insert layouts in close proximity.

Materials & Finish Options

  • Aluminum Shells
    • Class L: Electroless nickel
    • Class W: Olive drab cadmium over nickel
    • Class A: Black anodized (commercial only)
  • Stainless Steel Shells
    • Class KS, LS: Passivated (firewall-rated for KS)
  • Carbon Steel Shell
    • Class KT: Olive drab cadmium, firewall-rated


Performance Specifications

  • Operating Temperature
    • Classes KS, LS, L, A: –55°C to +200°C
    • Classes KT, W: –55°C to +175°C
  • Durability
    • Rated for a minimum of 100 mating cycles
  • Corrosion Resistance
    • 1,000-hour salt spray: Classes KS, LS, W
    • 96-hour salt spray: Classes KT, L
  • Shell-to-Shell Conductivity
    • Class W: ≤ 5 mV
    • All other classes (except A): ≤ 50 mV
  • Environmental Sealing
    Meets altitude immersion test requirements per MIL-DTL-5015 when mated with specified accessories.
  • Shock & Vibration Resistance
    • Shock: 50G, 11 ms half sine pulse in 3 axes
    • Vibration: MIL-STD-1344, Method 2005, Test Condition VI, Letter J
  • Fluid Resistance
    Withstands exposure to JP fuels (JP-4, JP-5, JP-8), MIL-PRF      hydraulic/lubricating fluids, Coolanol, Chevron oil, deicing fluid, and other harsh chemicals.

  

Upgrade your systems with proven MIL-DTL-5015 performance.
Whether you need reliable connectors for transportation, aerospace, or military-grade applications, Elimec USA can help you choose the right MIL-DTL-5015 / AS50151 solution.

📞 Contact Us to discuss your application or request a quote.

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